The fully automatic intelligent high-speed multi-lane packaging machine for granular and strip products is a packaging equipment integrating automation, high efficiency, and precision. It is widely used in multiple industries such as food, pharmaceuticals, and chemicals, especially for the packaging needs of granular materials. Based on the components you provided, the following is a detailed description of the technical characteristics, working principles, and components of this machine.
- Technical Characteristics
- High-Efficiency Automation: This packaging machine integrates high-speed, precision, and automation features, capable of automatically completing the entire process from film placement, film feeding, metering, filling, bag making, sealing, cutting, to finished product output, significantly improving production efficiency.
- Intelligent Control: It adopts a PLC control panel as the core control system. Users can easily set and adjust packaging parameters such as packaging speed, packaging specifications, and sealing temperature on the touch screen. The control system also has fault self-alarm, self-shutdown, and self-diagnosis functions, ensuring the stability and safety of the production process.
- Precision Metering: Equipped with a measuring cup discharging device, the precise metering system ensures that the material quantity in each packaging bag is accurate, meeting the strict quality requirements of the product.
- Stable and Reliable: Key components such as the film feeding motor and bag pulling wheel are made of high-quality materials to ensure stable and reliable operation. The horizontal and vertical sealing molds are precision-processed to ensure beautiful and flat seals.
- Flexible Adaptability: By replacing different molds and accessories, it can adapt to different specifications and shapes of packaging needs, widely used in industries such as food, beverages, daily chemicals, medical, pharmaceuticals, pesticides, and more.
- Safety Protection: The equipment is equipped with protective covers to protect operators from harm by mechanical parts. At the same time, the control system also has a safety interlock function to ensure the safety of operators during equipment operation.
- Energy-Saving and Environmentally Friendly: It operates with low noise and low energy consumption, complying with modern industrial production requirements for energy conservation and environmental protection.
- Working Principles
- Film Placement and Feeding: The film placement rack holds the packaging film roll, and the film feeding motor drives the packaging film along the designated path to the bag-making forming device.
- Metering and Filling: The material in the granular hopper is precisely metered by the measuring cup discharging device and then sent into the packaging bag. The measuring cup discharging device ensures that the material quantity in each packaging bag meets the preset requirements.
- Bag Making and Forming: The bag-making forming device heats and forms the packaging film into the required packaging bag according to the preset packaging specifications and shape.
- Sealing and Cutting: The filled packaging bags undergo sealing through horizontal and vertical sealing molds. The sealing method can be hot sealing or cold sealing according to the packaging material. The sealed packaging bags are then cut by a cutting device to form individual packaging bags.
- Printing and Output: A date coder prints information such as the production date and batch number on the packaging bags. The printed packaging bags are output to the collection area or the next process through the finished product conveyor belt.
III. Detailed Components
- Film Placement Rack: Used for placing packaging film rolls to ensure stable supply of packaging film.
- Film Feeding Motor: Drives the packaging film along the designated path to the bag-making forming device.
- Finished Product Conveyor Belt: Transports the packaged finished products to the collection area or the next process.
- Protective Cover: Protects operators from harm by mechanical parts while reducing noise and dust dispersion.
- Horizontal Sealing Mold: Used for horizontal sealing of packaging bags to ensure seal tightness and aesthetics.
- Optical Cursor Sensor: Detects the position and status of the packaging film to ensure the precision and stability of bag making.
- Granular Hopper: Stores granular materials to be packaged, ensuring stable supply of materials.
- Measuring Cup Discharging Device: Meters materials through a precise measuring cup system to ensure the accuracy of the material quantity in each packaging bag.
- Bag Pulling Wheel: Assists in stretching and positioning the packaging film during the bag-making process to ensure the forming quality of the packaging bag.
- Vertical Sealing Mold: Used for vertical sealing of packaging bags, working with the horizontal sealing mold to complete the sealing of packaging bags.
- Date Coder: Prints information such as the production date and batch number on the packaging bags for product traceability and management.
- Bag-Making Forming Device: Heats and forms the packaging film into the required packaging bag according to the preset packaging specifications and shape.
- PLC Control Panel: As the core control system of the equipment, it integrates various control functions and parameter setting functions to realize intelligent control of the equipment.
In summary, the fully automatic intelligent high-speed multi-lane packaging machine for granular and strip products plays an important role in the packaging field of granular materials due to its technical characteristics such as high precision, high efficiency, and good flexibility.
