The fully automatic vertical sauce packaging machine is a highly automated, multi-functional equipment specifically designed for packaging various liquid products. Below is a detailed description of this equipment, including its technical features, working principle, and a comprehensive explanation of its various components as mentioned.

Technical Features

Efficiency: The fully automatic vertical sauce packaging machine integrates the entire automated production process from bag making, metering, filling, sealing, cutting to counting, significantly enhancing the efficiency of sauce packaging. Its design caters specifically to the high viscosity and potential presence of fine particles in sauces, ensuring continuous and stable production.

Precise Metering: Equipped with a piston pump metering device, it is particularly suitable for thick sauces and liquids containing particles, enabling precise control of each filling volume to ensure accuracy in each packaging bag. This feature is crucial for maintaining product quality and satisfying consumer demands.

Stability and Reliability: Manufactured with high-quality materials and components, the machine undergoes rigorous testing and inspection to ensure stability and reliability during extended operation. Its structural design also fully considers the unique challenges of sauce packaging, effectively preventing clogging and leakage issues.

Intelligent Control: Featuring an advanced intelligent control system, it monitors the equipment’s operational status in real-time, promptly alerting and addressing abnormalities. Additionally, the control system offers a user-friendly human-machine interface for intuitive and simple operation.

Versatility: Suitable for packaging various sauce products such as tomato sauce, salad dressing, chili sauce, etc., it meets the diverse needs of different customers. The machine also boasts flexible adjustment capabilities, adapting to various specifications and packaging formats.

Ease of Cleaning and Maintenance: Addressing the cleaning challenges posed by sauces, the fully automatic vertical sauce packaging machine adopts easily detachable and cleanable component designs. This reduces downtime, enhances production efficiency, and extends the equipment’s lifespan.

Working Principle

The working principle of the fully automatic vertical sauce packaging machine primarily encompasses the following steps:

Film Supply and Forming: The film is pulled from the film holder and precisely controlled by the film control motor, entering the film former for shaping. The former processes the film according to preset bag dimensions and shapes, forming the desired packaging bag.

Sauce Filling: The piston pump metering device extracts sauce from the 50-liter large-capacity hopper based on the preset filling volume, accurately and leak-free injecting it into the formed packaging bag. The filling process utilizes a filling control panel to adjust and control the filling volume, ensuring accuracy in each bag.

Sealing Process: After filling, the packaging bag enters the longitudinal and transverse sealing areas for sealing. The longitudinal sealing device first seals the bag’s sides, followed by the transverse sealing device, which cuts and seals the bag’s top or bottom, completing the packaging process.

Cutting and Counting: The sealed packaging bags undergo cutting within the machine and are counted by a counting device. This facilitates more organized and efficient subsequent packaging and transportation.

Detailed Explanation of Components

50-liter Large-Capacity Hopper: Stores the sauce raw materials for packaging, featuring a large capacity and ease of cleaning and maintenance to meet the demands of continuous production.

Film Holder: Holds and secures the film roll, ensuring smooth and continuous film supply to the film former for processing.

Film Control Motor: Precisely controls film supply speed and tension parameters, ensuring stability and consistency during film forming and packaging.

Filling Control Panel: Adjusts and controls the piston pump metering device’s filling volume parameters, ensuring accuracy in each packaging bag. It also provides an intuitive display and operation interface for user convenience.

Piston Pump Metering Device: Specially suited for metering thick sauces and liquids containing particles. Through precise piston movement, it extracts sauce from the hopper and injects it into packaging bags for precise metering and filling.

Packaging Control Panel: Integrates various control buttons and displays for monitoring and adjusting equipment operational status, including film supply, filling volume, sealing temperature, and other parameter settings and adjustments.

Emergency Stop Control Switch: Quickly cuts off the equipment’s power in emergencies, ensuring operator safety and preventing further damage or malfunctions.

Filling Nozzle: Connects the piston pump metering device and packaging bag, ensuring accurate and leak-free sauce injection into the bag during filling.

Mobile Casters: Facilitate equipment movement and installation, enhancing flexibility and convenience for users to transport and arrange the equipment in different scenarios and production environments.

Film Former: Shapes the film into the desired packaging bag shape, preparing it for subsequent filling and sealing. Its reasonable design and compact structure effectively improve bag forming quality and efficiency, meeting production requirements.

Longitudinal and Transverse Sealing: Respectively responsible for sealing the bag’s sides and top or bottom, ensuring bag seal integrity and preventing sauce leakage or deterioration during transportation and storage. Adopting advanced sealing technology and materials, they ensure stable and reliable sealing effects and product quality.

In summary, the fully automatic vertical sauce packaging machine plays a vital role in the sauce packaging industry, leveraging its efficient, precise, stable, and safe technical features, comprehensive components, and advanced working principle.