The fully automatic barreled water filling production line is a modern production facility integrating high efficiency, automation, and intelligence, specifically designed to meet the needs of large-scale, high-quality barreled water production.
- Composition of the Production Line
- Water Treatment System
Function: To ensure the purity and safety of the water source, which is the primary link in the entire production line.
Core Equipment: Including quartz sand filters, activated carbon filters, sodium ion exchangers, precision filters, RO reverse osmosis systems, ozone generators, and ultraviolet sterilizers. These devices gradually remove impurities, bacteria, viruses, and other harmful substances from the water through filtration, adsorption, desalination, and sterilization processes, ensuring that the water quality meets national drinking water standards.
- Fully Automatic Cap-placing Machine
A supporting equipment for 3-5 gallon barreled drinking water production lines. It significantly improves labor efficiency, minimizes secondary pollution from manual capping, and reduces the physical strain on operators. Made entirely of high-quality stainless steel, it is corrosion-resistant and easy to clean. Key electrical components are imported. The machine is compact, efficient, stable, reliable, and highly automated, integrating machinery, electricity, and pneumatics as an integral part of the fully automatic barreled water production line.
- Fully Automatic Outer Barreled Cleaning Machine
The barreled enters the outer barreled cleaning machine under the conveying force of the conveyor belt and comes into close contact with the main rotating brush. The main rotating brush rotates in the opposite direction to the barreled’s forward movement and the bottom rotating brush. The barreled completes a composite motion of one revolution and four rotations under the action of the dial wheel. The flushing pump continuously sprays water or cleaning agent onto the brushes, which is collected by the lower water tray and recycled into the cleaning agent tank. After a 270° revolution in the outer barreled cleaning machine, the barreled enters the spray chamber, where it is rinsed and output by the conveyor belt. The spray water or cleaning agent in the spray chamber comes from the same flushing pump, collected by the lower water tray, and recycled into the same cleaning tank.
- Fully Automatic Barreled Loading Machine
Automatically and accurately loads barreleds from the outer barreled cleaning machine into the main machine for rinsing. A core equipment for 5-gallon barreled water filling machines. Ideal for the production of mineral water and purified water. Made of high-quality stainless steel, it is corrosion-resistant and easy to clean. Key electrical components are imported from Mitsubishi or Delta.
- Fully Automatic Filling Machine
All main components of the equipment are imported. It features intelligent management with a Siemens PLC computer control system; contactors and thermal protection are also from Siemens. The entire equipment is made of food-grade stainless steel; it has an automatic cap sorting and feeding system and a fault automatic protection device.
- Fully Automatic Capping Machine
This capping machine can cooperate with automatic cap sorting and feeding to enhance automation efficiency and can also be integrated into automatic production lines. The equipment uses stainless steel plate chain conveyors for synchronized capping, ensuring stable operation, no scratches, simple structure, reliable performance, easy operation, and high-quality capping.
- Fully Automatic Inkjet Printer
The inkjet printer is characterized by its permanent, erasable markings, allowing for easy identification without auxiliary tools, facilitating consumer recognition. In terms of user experience, this inkjet printer overcomes the shortcomings of inkjet printers, such as consumables and frequent maintenance. This equipment is consumable-free and easier to maintain.
- Fully Automatic Bagging Machine
(1) Equipment Appearance: Stainless steel frame with a three-dimensional linear design, aesthetically pleasing and easy to maintain.
(2) PLC automatic control with a touch screen on the machine control panel for user-machine interaction, making operation simple and convenient.
(3) Adjustable clamping fixtures and sealing widths.
(4) Film placement driven by a three-phase motor for accurate positioning, stability, reliability, and low noise.
(5) The sealing head temperature is controlled by a temperature controller, allowing for arbitrary temperature settings.
(6) After shrinking and sealing, the bag fits snugly around the barreled, looking neat and compact. The plastic film protects the barreled, reducing wear and tear.
- Fully Automatic Palletizing Machine
The barreled lifting system adopts a newly designed pneumatic opposing clamp, which does not damage the barreled mouth or shrink film, does not drop bottles, and consumes little air. The lifting system employs a linear bearing slider soft connection structure, providing stable lifting speeds and mechanical protection against unexpected faults, effectively safeguarding the machine under special conditions. The lifting and translation positions are detected and positioned using numerical control technology, ensuring precise alignment of the bottle lifting and placing positions, avoiding high failure rates caused by excessive use of positioning switches. The barreled lifting adopts a servo system, with the barreleds moving at multiple speeds (low speed for clamping, medium-high speed for movement, and low speed for placing), resulting in coordinated and stable operation. The machine is controlled by an imported PLC microcomputer with a human-machine interface (HMI), allowing for the free adjustment of operating parameters and processes on the touch screen. It features fault shutdown, alarm, and other functions. Photoelectric detection protection switches are installed at the lifting motion positions. If an abnormality is detected during machine operation, it will immediately stop and alarm, significantly protecting the safety of production personnel and equipment.
- Characteristics of the Production Line
High Automation: The entire production process requires minimal human intervention, with automation in water treatment, cap removal, internal and external wall cleaning, filling, sealing, and packaging.
Efficient Production: High-speed filling equipment and advanced production processes enable the rapid production of large quantities of barreled water to meet market demand.
Precise Control: Advanced control systems and sensor technology are used in critical processes such as filling and sealing to ensure production accuracy and product quality.
Environmental Protection and Energy Saving: The production line employs eco-friendly materials and energy-saving technologies, reducing energy consumption and environmental pollution, aligning with sustainable development principles.
Intelligent Management: Equipped with an advanced PLC control system and human-machine interface (HMI), it enables intelligent management and monitoring of the production process.
